Plasma
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Shearing
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Round bars
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Sheet metal
factory
Hiroshima
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Plasma factory Shearing factory Round bars factory Sheet metal factory Hiroshima factory Ube factory Warehouse Facilities list



Sheet metal factory

Inside factory Bending process Robotic fiber optic laser welding
Inside factory  Bending process  Robotic fiber optic laser welding
Site
881㎡
Building
499㎡
Description
This factory is equipped with the function of the sheet metal processing such as bending, welding, machining and tapping.
The bending process is equipped with two of the state-of-the-art press brake.
The welding process is equipped with the latest technology of robotic fiber laser welding.
The high-quality products that take full advantage of the new era of sheet metal technology,
we deliver them in a short delivery time with a high productivity.
Besides, we are developing a wide range of processing, such as tapping, beveling, machining,
straightening camber correction and so forth.

Check Point!

①High-quality bending process

①High-quality bending process

The state-of-the-art press brake introduced. It equips with angle sensors to measure force and bending angle during forming in consideration of the springback.Measure an angle of product after bending process is done, angle correction value is automatically calculated and accurately performs the run-in process by equipped digital setting.

②High-quality bending process

②High-quality bending process

The hydraulic cylinders located in the lower beam of the machine automatically compensates for any ram deflection and crowning system is able to detect real force and compensates the deflection.Automatic selection of bending machine tools by CAM and achieve shorter delivery time by the function of the sequence calculation of automated bending process.

Robotic fiber optic laser welding

Robotic fiber optic laser welding

The next generation of welding technology "fiber laser welding" introduced. Capable of welding highly reflective materials and hard materials such as aluminum and copper because of a short wavelength and high beam absorption against the materials. Consequently it achieves high airtight with a continuous wave and smooth high-quality welding.

Tapping

Tapping

In-house tap process is also available.At the time of your order, we will undertake cutting, bending and welding together.




Main facilities

 Fiber laser welding system
Fiber laser welding system

Model : FLW-6000 6-axis articulated robot
Maker : AMADA CO., LTD.

Cutting capacity
   sheet thickness : SUS 9t, Al 6t
   Positioning accuracy : ±0.07mm
   Robot carriage length : 6,000mm
   Maximum process range
   X direction : 1,000 ~ 1,900mm
   Z direction :       500 ~ 1,300mm
   Y direction : -1,530 ~ 7,600mm

New!!
Introduced in December 2015


YouTube Video
 Bending Machines 2200kN
Bending Machines 2200kN

Model : HG2204
Maker : AMADA CO., LTD.

Cutting capacity
   Pressure capability : 2200kN
   Bending length : 4,300mm
   Stroke length : 250mm
   New hybrid drive system
   and hydraulic crowning system
   New backgauge system
   Angle sensor

Introduced in September 2014
 Bending Machines 600kN
Bending Machines 600kN

Model : EG6013
Maker : AMADA CO., LTD.

Cutting capacity
   Pressure capability : 600kN
   Bending length : 1,350mm
   Stroke length : 150mm
   New backgauge system
   Angle sensor

Introduced in February 2015
 Double-Column Machining Centers
Double-Column Machining Centers

Model : MCV20A
Maker : OKUMA

Cutting capacity
   Table : (W) 1,300mm x (L) 3,800mm
   Effective width : (W) 2,050mm x (H) 1,500mm(max)
 Bevel Cutting Machines
Bevel Cutting Machines

Model : VXW-4005-5
Maker : SHINX

Cutting capacity
   sheet thickness : 8mm ~ 60mm
   Maximum length 4,000mm
 Engine lathe
Engine lathe

Model : TAL460
Maker : TAKIZAWA TEKKO

Cutting capacity
   dia.250 x length 1500
 Tapping
Tapping

Model : QUICKTAP
Maker : HOTAS

Cutting capacity
   Maximum sheet thickness : 10t
   M3 ~ M10
 Straightening Press
Straightening Press

Model : KS-MR100T-101
Maker : KISO SEIKI

Cutting capacity
   Maximum sheet thickness : 50mm   width : 2,600mm
   Pressure capability : 100kN
 Camber adjustment
Camber adjustment

Model : HAT50-01
Maker : KAZUKI KOGYO

Cutting capacity
   Sheet thickness : 10mm ~ 65mm
   width 250mm x length 6,000mm